Foamed Bitumen Stabilisation

Foamed Bitumen Stabilisation (or Insitu Low Order Asphalt) is a process gaining widespread acceptance within the industry. It enables recycling and upgrading of existing pavement materials producing a product comparable to deep lift asphalt at far less cost.

Foamed Bitumen Stabilisation at Cairns - Click to enlarge (39KB)The process varies from other forms of bitumen stabilisation in that it uses the reaction of hot bitumen and water to expand the bitumen to up to 15-20 times its original volume before being injected into the pavement material. The foaming process fundamentally changes the mixing properties of the bitumen. Foamed bitumen coats the finer particles ( but not the larger particles) to form a mastic to bind the mixture.

Foamed Bitumen mixes can achieve stiffness comparable to CTB's whilst remaining flexible like asphalt, to provide superior fatigue.

Foamed Bitumen Stabilisation in North Queensland - Click to enlarge (27KB)SPA Stabilfoam is state of the art foamed bitumen stabilisation carried out by Stabilised Pavements of Australia (SPA), using one of our Wirtgen WR2500's. This large Reclaimer/Stabiliser has the most advanced foam bitumen system in the world, taking the emerging foamed bitumen stabilisation process to the controlled, high quality and safe situation that modern production requires.

The machines used in the SPA Stabilfoam process add the necessary water for the required moisture content through the mixing box, at the same time as adding bitumen via a separate spray bar. Both the water and bitumen injection systems are controlled electronically by computer Foamed Bitumen Stabilisation at Sutherland - Click to enlarge (39KB)for unequalled accuracy. This eliminates uncontrolled water addition by water carts operating in advance of the mixer. The accuracy of the bitumen injection is far superior to other machines.

SPA can also provide on site test foaming facilities to ensure that the actual field foaming and mixing properties are those obtained in the laboratory.

SPA's stabilisers are by far the most powerful Reclaimer/Stabiliser equipped with a foamed bitumen system in Australia, with the required power of in excess of 500hp, producing superior mixing and consequently longer pavement lives.

Foamed bitumen Stabilisation at Fairfield - Click to enlarge (32KB)These advantages in quality and control are sometimes hard to quantify in dollars in the short term but result in huge savings over the road pavements' life.

Read report on Australia's largest ever Foamed Bitumen Stabilisation Project.

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